China Custom Engineering Double Acting Single Piston Rod Hydraulic Cylinders for Excavator Mining Machinery vacuum pump

Product Description

Engineering Double Acting Single Piston Rod Hydraulic Cylinders for Excavator Mining Machinery
Hydraulic Equipment includes Engineering Hydraulic Cylinder, Hydraulic Cylinder for metallurgical equipment, Hydraulic Cylinder For Industry and Thin Hydraulic Cylinder, etc. DGRHSG*01-E series are all double acting single piston rod hydraulic cylinders, which are actuators in the hydraulic system that move in a straight line. It has simple structure, reliable operation, with other characteristics like convenient assembly and disassembly, easy maintenance, and diverse connection methods.
The installation method often adopts earring type. According to the connection method between the cylinder head and the cylinder block, it can be divided into 3 types: external thread connection, internal key connection, and flange connection.
The engineering hydraulic cylinder mainly uses hydraulic systems for engineering machinery cities, heavy machinery piles, lifting and transportation machine, and mining machinery combs.

 

Product Parameters

 

Table 1: Table of Connection Methods for Internal Thread Cylinder Barrel of Piston Rod
 

ltem Connection method Remarks
1 Cylinder bottom earring
with bushings
 
2 Cylinder bottom earring
with ball joint bearing
3 Middle trunnion For cylinder
diameter
D≥p80
4 End flange
5 Intermediate Flange

Table 2:Table of Connection Methods For External Thread Cylinder Barrel of Piston Rod
 

ltem Connection method Remarks
1 Cylinder bottom earring
with bushings
 
2 Cvlinder bottom earring
with ball joint bearing
3 Middle trunnion For cylinder
diameter
D≥Φ80
4 End flange
5 IntermediateFlange

Table 3: Table of Buffer Parts
 

ltem Position Remarks
0 Unbuffered Cylinder diameter  Φ40,Φ50,Φ63
without buffering
1 Buffered at both ends When the speed ratio is Φ=2,
only the bottom end of the
cylinder is equipped with a buffer
2 Buffer at the bottom
of the cylinder
3 Rod end with buffer

  

Nominal
pressure
(Mpa)
Bore
D(mm)
Speed ratio Minimum stroke
for non hinged
shaft and middle
flange
connections
(mm)
1.33 1.46 2
Rod diameter
d(mm)
Maximum stroke
S(mm)
Rod diameter
d(mm)
Maximum stroke
S(mm)
Rod diameter
d(mm)
Maximum stroke
S(mm)
16 40 20 320 22 400 25 480  
50 25 400 28 500 32 600  
63 32 500 35 630 45 750  
80 40 640 45 800 55 950  
80 40 640 45 800 / / 30
90 45 720 50 900 63 1080 40
100 50 800 55 1000 70 1200 40
110 55 880 63 1100 80 1320 40
125 63 1000 70 1250 90 1500 35
140 70 1120 80 1400 100 1680 45
150 75 1200 85 1500 105 1800 50
160 80 1280 90 1600 110 1900 40
180 90 1450 100 1800 125 2150 45
200 100 1600 110 2000 140 2400 45
220 110 1760 125 2200 160 2640 50
250 125 2000 140 2500 180 3000 55

Note:
1. Speed ratio ϕ refers to the ratio of the effective area of the piston to the effective area of the piston rod cavity.
2. The rod diameter size in the speed ratio of 1.46 is the preferred series.
3.In principle, the maximum stroke: ϕ=1.33, S=8D; ϕ=1.46, S=10D; ϕ=2, S=12D.
4. When the user’s required S exceeds the maximum stroke specified in the table, it should be resolved through mutual consultation.
5. The minimum stroke for non hinged shaft and middle flange connections shall be as shown in the table above.
6. 1MPa is approximately equal to 10Kgf/cm2.

Dimensions

 

Company Profile

HangZhou Packway Technology Development Co., LTD, Founded in March 2005, has been at the forefront of innovation, constantly striving to develop cutting-edge technologies and solutions. We currently operate 3 subsidiary companies, each connected with different sectors of the machinery market.

History of the 3 branches.

HangZhou Superworker Technology Co., LTD, established in June 2011, is an innovative enterprise specialized in industrial packaging. The main products and services include: automatic mechanical equipment (steel belt /PET belt strapping machine, clipping belt machine, marking spray machine, labeling machine, etc.), intelligent industrial packaging unit (coil, wire, plate, etc.), intelligent coil logistics system, transformation and upgrading services of similar products, repair and maintenance services of related equipment, supply of wearing parts and consumables. The SUPERWORKER has strong R&D strength and Customers from both domestic and international markets.

With the wide application of automation equipment, HangZhou Dagongren Electric Cylinder Technology Co., Ltd came into being in 2014. We are engaged in designing and manufacturing linear motion products, including servo/stepper motor electric cylinders,  linear actuators, multi-degree of freedom platforms, synchronization lifting platforms, VR simulators, etc, with features of high positioning accuracy, low noise, and long life. Our products have been widely used in automated warehousing, robotics, automation equipment, medical equipment, and AGV, vehicles, etc.

Works Hydraulic Technology (HangZhou) Co..Ltd, deeply rooted in the hydraulic, electronic control, and mechanical related industries, focuses on the research and development, production, and sales of electromechanical and hydraulic products. With a professional approach to providing personalized solutions for customers as the main model. Works mainly produces various hydraulic equipment, lubrication equipment, electronic control systems, hydraulic cylinders, and other products.

Features

1.Excellent Material Selection Strict selection of materials, professional processing of the inner wall, smooth operation, and long service life
2.Fine workmanship Fine workmanship prevents oil leakage, greatly improves service life, saves a lot of maintenance costs, reduces friction resistance, and provides overall Mechanical efficiency
3.Easy installation It is very convenient to use, without the need for any matching accessories, reducing installation costs
4.Not prone to oil leakage Stable performance: The oil cylinder adopts excellent sealing components, with good sealing effect to maintain normal operation at high speed
5. Strict quality inspection and assurance of quality Each 1 is made with precision craftsmanship, using excellent standards to process and produce stable structures, saving time and effort, and making it easy to use.
 

Applications

The engineering hydraulic cylinder mainly uses hydraulic systems for engineering machinery cities, heavy machinery piles, lifting and transportation machine, and mining machinery combs.

FAQ

Q1. What are your terms of packing?

A: Generally, we pack our goods in neutral white boxes and brown wooden cartons. If you have a legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What are your terms of payment?
A: T/T 50% as deposit, and 50% before shipping. We’ll show you the photos of the products and packages before
you pay the balance.
Q3. What are your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 10-25 days to produce the products, and 5days by air, 25 days of the ship by sea. The specific delivery time depends on the items and the quantity of your order.
Q5: How is the warranty system?
A: 1~5 years. (upon the deal)
Q6. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q7. What is your sample policy?
A: We can supply the sample, but the customers have to pay the sample cost and the courier cost.
Q8. Do you test all your goods before delivery?
A: Yes, we have a 100% test before delivery.

 

 

Certification: ISO9001
Pressure: High Pressure
Work Temperature: High Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Customization:
Available

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hydraulic cylinder

Are there any emerging trends in hydraulic cylinder technology, such as smart features?

Yes, there are several emerging trends in hydraulic cylinder technology, including the integration of smart features. As industries continue to adopt advanced technologies and seek greater efficiency, hydraulic cylinders are being equipped with innovative capabilities to enhance their performance and provide additional benefits. Here are some of the emerging trends in hydraulic cylinder technology:

1. Sensor Integration:

– One of the significant trends in hydraulic cylinder technology is the integration of sensors. Sensors can be embedded within the hydraulic cylinder to monitor various parameters such as pressure, temperature, position, and load. These sensors provide real-time data, allowing for condition monitoring, predictive maintenance, and improved operational control. By collecting and analyzing data, operators can optimize the performance of hydraulic systems, detect potential issues in advance, and prevent failures, resulting in increased reliability and reduced downtime.

2. Connectivity and IoT:

– Hydraulic cylinders are being integrated into the Internet of Things (IoT) ecosystem, enabling connectivity and data exchange. By connecting hydraulic cylinders to a network, operators can remotely monitor and control their performance. IoT-enabled hydraulic cylinders facilitate features such as remote diagnostics, performance optimization, and predictive maintenance. The connectivity aspect allows for better integration with overall equipment systems and enables data-driven decision-making for improved efficiency and productivity.

3. Energy-Efficient Designs:

– With the increasing focus on sustainability and energy efficiency, hydraulic cylinder technology is evolving to incorporate energy-saving features. Manufacturers are developing hydraulic cylinders with improved sealing technologies, reduced friction, and optimized fluid flow dynamics. These advancements minimize energy losses and increase overall system efficiency. Energy-efficient hydraulic cylinders contribute to reduced power consumption, lower operating costs, and a smaller environmental footprint.

4. Advanced Materials and Coatings:

– The use of advanced materials and coatings is another emerging trend in hydraulic cylinder technology. Manufacturers are exploring lightweight materials, such as composites and alloys, to reduce the overall weight of hydraulic cylinders without compromising strength and durability. Furthermore, specialized coatings and surface treatments are being applied to improve corrosion resistance, wear resistance, and lifespan. These advancements enhance the longevity and reliability of hydraulic cylinders, particularly in demanding environments.

5. Intelligent Control Systems:

– Hydraulic cylinder technology is embracing intelligent control systems that optimize performance and enable advanced functionalities. These systems utilize algorithms, machine learning, and artificial intelligence to automate processes, adapt to changing conditions, and optimize hydraulic cylinder movements. Intelligent control systems can adjust parameters in real-time, ensuring precise and efficient operation. This trend allows for increased automation, improved productivity, and enhanced safety in hydraulic system applications.

6. Predictive Maintenance:

– Predictive maintenance is gaining prominence in hydraulic cylinder technology. By utilizing data collected from sensors and monitoring systems, predictive maintenance algorithms can analyze the condition and performance of hydraulic cylinders. This analysis helps to identify potential failures or degradation in advance, enabling proactive maintenance actions. Predictive maintenance reduces unplanned downtime, extends the lifespan of hydraulic cylinders, and optimizes maintenance schedules, resulting in cost savings and improved equipment availability.

7. Enhanced Safety Features:

– Hydraulic cylinder technology is incorporating enhanced safety features to improve operator and equipment safety. These features include integrated safety valves, load monitoring systems, and emergency stop functionalities. Safety systems in hydraulic cylinders help prevent accidents, protect against overloads, and ensure reliable operation. The integration of advanced safety features contributes to safer working environments and compliance with stringent safety regulations.

These emerging trends in hydraulic cylinder technology demonstrate the industry’s focus on innovation, performance optimization, and sustainability. The integration of smart features, connectivity, advanced materials, and predictive maintenance capabilities enables hydraulic cylinders to operate more efficiently, provide real-time insights, and enhance overall system performance. As technology continues to advance, hydraulic cylinder technology is expected to evolve further, offering increased functionality and efficiency for various industries and applications.

hydraulic cylinder

Ensuring Consistent Force Output for Repetitive Tasks with Hydraulic Cylinders

Hydraulic cylinders are designed to ensure consistent force output for repetitive tasks. This consistency is essential for maintaining precise control, achieving uniform results, and optimizing the performance of hydraulic systems. Let’s explore how hydraulic cylinders achieve consistent force output for repetitive tasks:

  1. Design and Manufacturing Standards: Hydraulic cylinders are manufactured to meet strict design and manufacturing standards. These standards ensure that the cylinders are built with precision and accuracy, enabling them to deliver consistent force output. The components, such as the piston, cylinder barrel, seals, and valves, are engineered to work together harmoniously, minimizing variations in force generation.
  2. Pressure Regulation: Hydraulic systems incorporate pressure regulation mechanisms to maintain a constant pressure level. Pressure relief valves, pressure regulators, and pressure-compensated pumps help maintain a consistent hydraulic pressure throughout the system. By regulating the pressure, hydraulic cylinders receive a consistent supply of pressurized fluid, resulting in consistent force output for repetitive tasks.
  3. Flow Control: Flow control valves are utilized in hydraulic systems to manage the flow rate of hydraulic fluid. These valves regulate the speed at which the fluid enters and exits the hydraulic cylinder, influencing the force output. By controlling the flow rate, hydraulic cylinders can achieve consistent force output for repetitive tasks. This is particularly important when it comes to tasks that require precise and uniform force application.
  4. Effective Seal Performance: Sealing systems play a crucial role in hydraulic cylinders by preventing fluid leakage and maintaining pressure integrity. High-quality seals and proper installation ensure effective sealing throughout the cylinder’s operation. By minimizing internal leakage, hydraulic cylinders can maintain consistent force output, even during repetitive tasks.
  5. Maintenance and Inspection: Regular maintenance and inspection of hydraulic cylinders are essential for ensuring consistent force output. By following maintenance schedules, replacing worn-out components, and monitoring cylinder performance, any potential issues that could affect force consistency can be identified and addressed promptly. This proactive approach helps maintain the reliability and performance of hydraulic cylinders over time.

In summary, hydraulic cylinders employ various mechanisms to ensure consistent force output for repetitive tasks. Adherence to design and manufacturing standards, pressure regulation, flow control, effective seal performance, and regular maintenance all contribute to achieving consistent force output. By maintaining precision, minimizing variations, and addressing potential issues, hydraulic cylinders provide reliable and consistent force generation, facilitating the successful completion of repetitive tasks in various applications.

hydraulic cylinder

Which industries and machinery commonly use hydraulic cylinders for power transmission?

Hydraulic cylinders are widely used in various industries and machinery for power transmission due to their ability to generate high force, precise control, and reliable operation. They play a crucial role in converting hydraulic energy into mechanical force and motion. Here are the detailed industries and machinery that commonly utilize hydraulic cylinders for power transmission:

1. Construction and Heavy Equipment:

– Hydraulic cylinders are extensively used in the construction industry for tasks involving heavy lifting, pushing, and positioning. They are employed in cranes, excavators, loaders, bulldozers, and other heavy equipment to lift and move heavy loads, operate attachments, and manipulate construction materials. Hydraulic cylinders provide the necessary force and control for tasks such as lifting and lowering buckets, extending and retracting booms, and tilting blades.

2. Material Handling and Logistics:

– In material handling and logistics applications, hydraulic cylinders are vital components for the movement and manipulation of goods. They are used in forklifts, stackers, palletizers, and conveyor systems to lift, lower, and position loads with precision. Hydraulic cylinders enable the efficient transfer of heavy objects, facilitate stacking and sorting operations, and contribute to the smooth operation of material handling equipment.

3. Agriculture and Farming:

– The agricultural industry relies on hydraulic cylinders for various tasks in farming equipment. Tractors, harvesters, sprayers, and loaders utilize hydraulic cylinders to perform functions such as lifting and lowering implements, adjusting the position of attachments, and steering operations. Hydraulic cylinders enable efficient and precise control in tasks like plowing, tilling, harvesting, and baling, enhancing productivity and convenience in agricultural operations.

4. Mining and Extraction:

– Hydraulic cylinders are extensively utilized in the mining and extraction industry for their ability to handle heavy loads and operate in challenging environments. They are employed in mining equipment such as dump trucks, loaders, and excavators for tasks like ore extraction, rock breaking, and material transport. Hydraulic cylinders provide the force required for excavating, loading, and dumping operations, contributing to the efficiency and productivity of mining operations.

5. Manufacturing and Industrial Machinery:

– Hydraulic cylinders are an integral part of various manufacturing and industrial machinery. They are utilized in presses, stamping machines, injection molding machines, and metal forming equipment to apply force for shaping, bending, and pressing operations. Hydraulic cylinders enable precise control over the force and speed required for manufacturing processes, ensuring accurate and consistent results.

6. Automotive and Transportation:

– Hydraulic cylinders are employed in the automotive and transportation industry for a range of applications. They are used in vehicle lifting systems, such as car lifts and hydraulic jacks, for maintenance and repairs. Hydraulic cylinders are also utilized in bus doors, truck tailgates, and cargo handling systems to provide controlled movement and positioning. Additionally, hydraulic suspension systems in trucks, buses, and trailers use hydraulic cylinders for load leveling and stability.

7. Aerospace and Aviation:

– The aerospace and aviation industry relies on hydraulic cylinders for various applications, including aircraft landing gear, wing flaps, and flight control systems. Hydraulic cylinders provide the necessary force and precise control for extending and retracting landing gear, adjusting wing surfaces, and actuating control surfaces. They contribute to the safe and efficient operation of aircraft, ensuring reliable performance during takeoff, landing, and flight maneuvers.

8. Marine and Offshore:

– Hydraulic cylinders are utilized in marine and offshore equipment for a wide range of tasks. They are found in ship and boat steering systems, hatch covers, cranes, winches, and anchor handling equipment. Hydraulic cylinders enable precise control and powerful force transmission in maritime applications, supporting navigation, cargo handling, and offshore operations.

In summary, hydraulic cylinders are commonly used in industries such as construction, material handling, agriculture, mining, manufacturing, automotive, aerospace, marine, and more. They are integral components in machinery and equipment that require reliable power transmission, precise control, and the ability to handle heavy loads. The versatile nature of hydraulic cylinders allows them to be adapted to various applications, contributing to increased efficiency, productivity, and safety in numerous industries.

China Custom Engineering Double Acting Single Piston Rod Hydraulic Cylinders for Excavator Mining Machinery   vacuum pump	China Custom Engineering Double Acting Single Piston Rod Hydraulic Cylinders for Excavator Mining Machinery   vacuum pump
editor by CX 2023-12-14

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